Whether you’re a weekend DIY-er or a professional, cutting aluminum is a part of many home projects. It is a tough metal, and using a circular saw is one of the best ways to go about it. However, you will never achieve your desired result if you don’t have the right blade for your saw.
There are numerous options available on the market, and choosing one can be a little intimidating, but you don’t need to fret for we bring to you a collection of the best circular saw blades and everything you need to know about them.
At a Glance: Our Top Picks for Circular Saw Blades For Cutting Aluminum
- OUR TOP PICK: Concord Blades ACB1000T100HP
- RUNNER-UP: DEWALT 36-Tooth (DW9152)
- BEST BUDGET OPTION: Rockwell RW9282 4 1/2-Inch 60T High Speed Steel
Comparison of the Best Circular Saw Blades For Cutting Aluminum
| IMAGE | PRODUCT | |
|---|---|---|
Our Top Pick  |
| View Latest Price → |
 |
| View Latest Price → |
Best Budget Option  |
| View Latest Price → |
 |
| View Latest Price → |
 |
| View Latest Price → |
Are All Circular Saw Blades The Same?
As is true of all products, all saw blades are not replicas of each other and have distinct qualities. What might seem like a minute difference may greatly dictate the performance of your blade. Some features are more integral to functionality, while some offer convenience. However, to say that all blades are poles apart and feature very different qualities would be a fallacy as there are subtle differences and variations. It is the combination of all features that complement each other and determine the final result.
The products that we have chosen and listed below for you have been selected after careful consideration and analysis. These are renowned and trusted brands that have long been manufacturing top-of-the-line products. We strive to provide you with the best options so that you don’t rush into making a wrong decision. We have chosen these products on the basis of their performance, brand, affordability, versatility, convenience, and many more factors. Some differ in terms of their thickness, while some have a longer lifespan. The reviews have been carefully crafted and are presented in order- the best at the top so that you understand the differences and make an informed decision.
MASTEC 10-Inch 100T Carbide Tooth TCG
Characteristics of Our Favorite Circular Saw Blades
While there are numerous options available on the market, not every circular saw blade would get the job done in the manner you want it to. Some are not well-built, while others may not meet your requirements. Here we have outlined some features that can be found in a quality circular saw blade.
Types of Blades
There are two types of blades, metal cutting blades and abrasive blades. We recommend abrasive ones as they are built from fiberglass, are more durable, and can handle higher power. They are used to cut through metal tubes, bars, and plates of reasonable thickness. Metal cutting blades, on the other hand, have teeth and can cut metal sheets that have an 11-gauge thickness only.
Kerf
This is, in easy words, the thickness of a blade. The general rule is that the thicker your blade is, the more efficient it will be at sharpening. It is more convenient and can support a sturdy motor to cut speedily and proficiently.
Number of Teeth
The number of teeth determines the smoothness of your cut; therefore, the more teeth that your blade has, the more precise cuts will it make. Hence, we suggest blades with more teeth as cutting metal like aluminum demands a precise cutting mechanism. Although blades with fewer teeth work faster, you have to compromise on the quality of the cut.
Teeth Material
This is another important determinant. It dictates how competent and effective the blade will be in cutting through the metal. The general rule here is that the material of the blade and the teeth must be quite stronger than the material you want to cut.
Review of the Best Circular Saw Blades For Cutting Aluminum
Now that we have seen what features separate a quality blade from an average one, it is time to look at some of the blades that we believe will give the other a good run for their money. We have compiled this exclusive list after carefully reviewing and analyzing products and choose only the best of the best for you.
Best Overall:
Concord Blades ACB1000T100HP
PROS
CONS
What Recent Buyers Report
The users of this product have loved getting creative with their home projects, thanks to this blade. It has satisfied many of its handlers and cultivated an enormous fan base. Customers were amazed at its ability to glide through aluminum like butter and have recommended it to other users as well.
Why it Stands Out to Us
The ultra-sharp and hard titanium carbide material of this blade is what separates it from the rest. It has no trouble crafting and cutting through non-ferrous materials like brass, copper, aluminum, bronze, PVC, acrylic, plastic, etc. Therefore, it can come in handy for a lot of uses and is quite versatile.
Who Will Use This Most
If you are looking for a blade that will get done most of your home projects like building copper countertops while remodeling your kitchen and want accurate and precise cuts, then you will love using this blade on your circular saw. However, be mindful that this blade is not designed to penetrate through hard materials; therefore, use it under appropriate circumstances only.
Bottom Line
To say that this is an absolute delight for every handyman would not be erroneous. It is a sophisticated blade that not only delivers on its promises to make accurate cuts but is also reliable and possesses high durability.
Runner-up:
DEWALT 36-Tooth (DW9152)
PROS
CONS
What Recent Buyers Report
This product has received copious positive reviews and bagged high ratings by reviewers, owing to its excellent performance on various e-commerce websites. One thing that was repeatedly lauded by customers was that it was proficient in fulfilling advertisement claims and did not make any false promises.
Why it Stands Out to Us
The distinguishing element for this saw was how its manufacturers didn’t boast about its performance; rather, they were successful in engineering a product that spoke for itself. Nothing is more frustrating than buying a product for its wonderful features but receiving something that only vaguely resembles the promising features it was supposed to possess.
Who Will Use This Most
If your requirement is to work with aluminum and you want a decent blade for your circular saw that will not give up on you anytime soon, then you will find this saw to your liking. Moreover, if overcomplicated features and technology intimidate you, then this blade is perfect for you as it is easy to handle and user-friendly.
Bottom Line
Overall, this is a splendid product that does what is required of it. It’s a 1-year warranty goes to show that how DeWalt goes out of its way to ensure customer satisfaction and only releases products that are up the mark.
Best for the Money:
Rockwell RW9282 4 1/2-Inch 60T High-Speed Steel
PROS
CONS
What Recent Buyers Report
Customers have had a great time building fences and gates and getting their hands dirty with all sorts of fun home projects. They found it to be speedy and precise and were extremely satisfied with its incredible performance. Furthermore, users have been largely grateful for its lightweight, which has made handling easier.
Why it Stands Out to Us
This is one of the very few products that give you promising features and results yet doesn’t require you to break the bank, which made it qualified to land a place on this exclusive list. It works efficiently and allows you to work with numerous materials; hence it could even be called an all-purpose blade.
Who Will Use This Most
People who require a blade that can cut through hard substances easily without bearing damage to the blade will particularly love it as its build from High-Speed Steel. Its overwhelming strength to endure cutting forces makes it an attractive option.
Bottom Line
All in all, this is a wonderful blade that features elements of high-end blades that perform effortlessly, yet it doesn’t require you to loosen your purse strings more than you would like to. We highly recommend it.
4. Champion Cutting Tool Corp Circular Saw Blade (RZR-10-80-NF)
PROS
CONS
What Recent Buyers Report
Many customers purchased this product reluctantly, not having very expectations from it; however, they were in for a sweet surprise as it soon bedazzled them with its incredible performance. One thing that is noteworthy is that you need to apply the right amount of pressure so as not to inflict damage to your blade. However, once you’ve gotten the hang of it, which is fairly easy, it doesn’t cease to amaze you.
Why it Stands Out to Us
The new high-performance RZR Carbide tipped blade allows for a smooth cutting experience and is well suited to non-ferrous materials, making it unique due to its excellent performance. Furthermore, it is a reliable and durable blade that managed to make us its fan.
Who Will Use This Most
This product is for everyone who is concerned with getting the job done, so basically, everyone will find it to be a great pick. It can be used by beginners and experienced handymen alike, however, it is more suited for experienced ones as it requires you to apply the right pressure. Too much would harm the blade, while too little would make cutting difficult.
Bottom Line
In a nutshell, this is a great product and has managed to satisfy its users thoroughly. The RZR carbide-tipped blades make sure that you have a smooth and efficient cutting experience and does not leave a lot of room for complaints.
5. MASTEC 10-Inch 100T Carbide Tooth TCG
PROS
CONS
What Recent Buyers Report
Customers have been thoroughly satisfied with this product and have had an amazing time using it. It greatly reduced their working time and allowed them to explore the craftsman in them while performing different home projects. This is has resulted in it receiving high ratings and positive reviews from its users.
Why it Stands Out to Us
The excellent performance of this blade is what made us fall in love with it. Unlike many other blades, it doesn’t create a mess or sprays off bits and pieces while cutting and allows for a clean experience. This feature also adds to the safety aspect of the product, which is always a concern for us.
Who Will Use This Most
This product has been designed in a way that it can be used by all sorts of people who are looking for a blade to cut effortlessly through aluminum or other non-ferrous materials. It is fairly easy to use and can be handled by both amateurs and experienced handymen.
Bottom Line
Overall, this is a decent enough product that has spurred a positive response from the market. Its promising features and high reliability and durability make it a unique favorite. It is highly recommended by us.
Cautious Considerations to Keep in Mind
Although using a circular saw and its blade is fairly easy, when using a product like this, one should be extremely careful and proceed with utmost caution. Careless and callous behavior may result in serious injury; however, if you take proper precautions and care, then you would love experimenting and seeing your hard work materializing into something beautiful and useful. Below we have outlined some considerations that you should keep in mind.
Eye-wear and Protective Gloves
You might find that while cutting aluminum, some pieces fly off or are sprayed. This could be hazardous as any contact with eyes or skin could be extremely harmful as it is hot and could be sharp, and inhaling any aluminum dust could prove detrimental to the lungs. Moreover, an accident with it could also inflict serious injury. Therefore, we strongly advise you to wear goggles, a respirator mask, and protective gloves to protect yourself from any accidents.
Pressure
Always do your research before using a product like a Circular Saw. Many users blame the saw or the blade without realizing that the fault lies in their technique. Be sure to apply the right amount of pressure. This largely depends on the power of the saw and the sharpness of the blade; however, too much pressure could bring damage to the blade, whereas too little pressure could mean undesired results.
Conclusion
Circular saw blades are one of the most important determinants for your cutting experience. Therefore, we have compiled a list and reviews of some of the best options available on the market. We hope this proved helpful, and you make a purchase that leaves you smiling from ear to ear.
People Also Ask
This section has been designed to answer any questions that have remained unanswered till yet. These are just some of the concerns or queries we thought might have popped up in your head, and we have answered them so that you leave fully informed and satisfied.
Will Diamond Blade Cut Aluminum?
Typically, diamond-tipped blades are designed to cut through ceramics, silicon, sapphire, glasses, carbides, and other related semiconductor and optical materials. However, high concentration diamond blades can also cut metals like aluminum, although it is isn’t needed for that. Diamond blades are pricey, and aluminum can be cut efficiently with cheaper options like HSS or tungsten carbide.
Can I Use a Wood Blade to Cut Aluminum?
Wood and aluminum are different substances with different characteristics; hence, they require different cutting materials. Just like you need different circular saws for wood and aluminum, you need different blades for them too.