Best Circular Saw Blades For Cutting Aluminum – 2020 Guide

Nate
| Last Updated: March 15, 2021

Whether you’re a weekend DIY-er or a professional, cutting aluminum is a part of many home projects. It is a tough metal, and using a circular saw is one of the best ways to go about it. However, you will never achieve your desired result if you don’t have the right blade for your saw.

There are numerous options available on the market, and choosing one can be a little intimidating, but you don’t need to fret for we bring to you a collection of the best circular saw blades and everything you need to know about them.

Comparison of the Best Circular Saw Blades For Cutting Aluminum

IMAGEPRODUCT
  • Triple-Chip Grind allows for smooth cut
  • Great for non-ferrous and plastic items
  • Ultra sharp, hard titanium carbide
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  • Ultra-thin kerf blade for fast cutting
  • Anti-stick rim reduces friction
  • Very easy to use
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  • Best for the Money
  • 60 teeth and thin kerf
  • Offers fast and smooth cutting
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  • High-performance RZR Carbide tipped circular saw blades
  • Laser slits reduce vibration
  • Made to cut aluminum and other non-ferrous materials
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  • Used in miter saws,circular saws and table saws
  • Durable smooth and clean cutting
  • Ideal for aluminum, plastic and non-ferrous metals
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Are All Circular Saw Blades The Same?

As is true of all products, all saw blades are not replicas of each other and have distinct qualities. What might seem like a minute difference may greatly dictate the performance of your blade. Some features are more integral to functionality, while some offer convenience. However, to say that all blades are poles apart and feature very different qualities would be a fallacy as there are subtle differences and variations. It is the combination of all features that complement each other and determine the final result.

The products that we have chosen and listed below for you have been selected after careful consideration and analysis. These are renowned and trusted brands that have long been manufacturing top-of-the-line products. We strive to provide you with the best options so that you don’t rush into making a wrong decision. We have chosen these products on the basis of their performance, brand, affordability, versatility, convenience, and many more factors. Some differ in terms of their thickness, while some have a longer lifespan. The reviews have been carefully crafted and are presented in order- the best at the top so that you understand the differences and make an informed decision.

MASTEC 10-Inch 100T Carbide Tooth TCG

Characteristics of Our Favorite Circular Saw Blades

While there are numerous options available on the market, not every circular saw blade would get the job done in the manner you want it to. Some are not well-built, while others may not meet your requirements. Here we have outlined some features that can be found in a quality circular saw blade.

Types of Blades

There are two types of blades, metal cutting blades and abrasive blades. We recommend abrasive ones as they are built from fiberglass, are more durable, and can handle higher power. They are used to cut through metal tubes, bars, and plates of reasonable thickness. Metal cutting blades, on the other hand, have teeth and can cut metal sheets that have an 11-gauge thickness only.

Kerf

This is, in easy words, the thickness of a blade. The general rule is that the thicker your blade is, the more efficient it will be at sharpening. It is more convenient and can support a sturdy motor to cut speedily and proficiently.

Number of Teeth

The number of teeth determines the smoothness of your cut; therefore, the more teeth that your blade has, the more precise cuts will it make. Hence, we suggest blades with more teeth as cutting metal like aluminum demands a precise cutting mechanism. Although blades with fewer teeth work faster, you have to compromise on the quality of the cut.

Teeth Material

This is another important determinant. It dictates how competent and effective the blade will be in cutting through the metal. The general rule here is that the material of the blade and the teeth must be quite stronger than the material you want to cut.  

Quick Take - Best Circular Saw Blades For Cutting Aluminum

In a hurry? Here are the best circular saw blades for cutting aluminum:

  1. Concord Blades ACB1000T100HP
  2. DEWALT 36-Tooth (DW9152)
  3. Rockwell RW9282 4 1/2-Inch 60T High-Speed Steel

Review of the Best Circular Saw Blades For Cutting Aluminum

Now that we have seen what features separate a quality blade from an average one, it is time to look at some of the blades that we believe will give the other a good run for their money. We have compiled this exclusive list after carefully reviewing and analyzing products and choose only the best of the best for you.

Concord Blades ACB0538T030HP 5-3/8-Inch 30 Teeth TCT Non-Ferrous Metal Saw Blade

PROS

  • Can work on materials like wood
  • Super sharp, hard titanium carbide blade
  • Ideal for non-ferrous materials and plastic
  • Its unique design allows for a superior cut
  • Compatible with a circular saw, table saw, miter saw and radial arm saw

CONS

  • List ElThe fine teeth make cutting slowement
  • A small burr is sometimes caused by the blade

What Recent Buyers Report

The users of this product have loved getting creative with their home projects, thanks to this blade. It has satisfied many of its handlers and cultivated an enormous fan base. Customers were amazed at its ability to glide through aluminum like butter and have recommended it to other users as well.

Why it Stands Out to Us

The ultra-sharp and hard titanium carbide material of this blade is what separates it from the rest. It has no trouble crafting and cutting through non-ferrous materials like brass, copper, aluminum, bronze, PVC, acrylic, plastic, etc. Therefore, it can come in handy for a lot of uses and is quite versatile.

Who Will Use This Most

If you are looking for a blade that will get done most of your home projects like building copper countertops while remodeling your kitchen and want accurate and precise cuts, then you will love using this blade on your circular saw. However, be mindful that this blade is not designed to penetrate through hard materials; therefore, use it under appropriate circumstances only.

Bottom Line

To say that this is an absolute delight for every handyman would not be erroneous. It is a sophisticated blade that not only delivers on its promises to make accurate cuts but is also reliable and possesses high durability.

DEWALT 6-1/2-Inch Circular Saw Blade, Aluminum Cutting, 5/8-Inch Arbor, 36-Tooth (DW9152)

PROS

  • Easy to use and handle
  • Comes with a 1-year full warranty
  • Excellent performance for cutting thick materials
  • Has an anti-stick rim which moderates friction and gum-up
  • Has the ability to make cuts without being messy and precisely

CONS

  • The kerf is thinner than you’d want it to be
  • Tends to shower little pieces of aluminum if used with cordless saws

What Recent Buyers Report

This product has received copious positive reviews and bagged high ratings by reviewers, owing to its excellent performance on various e-commerce websites. One thing that was repeatedly lauded by customers was that it was proficient in fulfilling advertisement claims and did not make any false promises.

Why it Stands Out to Us

The distinguishing element for this saw was how its manufacturers didn’t boast about its performance; rather, they were successful in engineering a product that spoke for itself. Nothing is more frustrating than buying a product for its wonderful features but receiving something that only vaguely resembles the promising features it was supposed to possess.

Who Will Use This Most

If your requirement is to work with aluminum and you want a decent blade for your circular saw that will not give up on you anytime soon, then you will find this saw to your liking. Moreover, if overcomplicated features and technology intimidate you, then this blade is perfect for you as it is easy to handle and user-friendly.

Bottom Line

Overall, this is a splendid product that does what is required of it. It’s a 1-year warranty goes to show that how DeWalt goes out of its way to ensure customer satisfaction and only releases products that are up the mark.

Rockwell RW9282 4 1/2-Inch 60T High Speed Steel Compact Circular Saw Blade

PROS

  • Fast and quick in its action
  • Ability to rotate up to 10,000 rpm
  • Built from sturdy HSS (High-Speed Steel) that can cut through thick material
  • The handy size of the blade, allowing it to fit into several hand saw machines
  • Has a tiny diameter of the arbor so harmonious with Rockwell Compact Circular Saw and saws with the same arbor

CONS

  • Prone to catching rust
  • Slow speed while cutting hardwood

What Recent Buyers Report

Customers have had a great time building fences and gates and getting their hands dirty with all sorts of fun home projects. They found it to be speedy and precise and were extremely satisfied with its incredible performance. Furthermore, users have been largely grateful for its lightweight, which has made handling easier.

Why it Stands Out to Us

This is one of the very few products that give you promising features and results yet doesn’t require you to break the bank, which made it qualified to land a place on this exclusive list. It works efficiently and allows you to work with numerous materials; hence it could even be called an all-purpose blade.

Who Will Use This Most

People who require a blade that can cut through hard substances easily without bearing damage to the blade will particularly love it as its build from High-Speed Steel. Its overwhelming strength to endure cutting forces makes it an attractive option.

Bottom Line

All in all, this is a wonderful blade that features elements of high-end blades that perform effortlessly, yet it doesn’t require you to loosen your purse strings more than you would like to. We highly recommend it.

Champion Cutting Tool Corp Circular Saw Blade 10', 80T (RZR-10-80-NF)-Cut Aluminum

PROS

  • Ideal for non-ferrous materials
  • Has an impressive performance
  • Allows for precise and straight cuts
  • Laser slits limit vibration and noise for smooth cutting
  • Contemporary titanium Carbide teeth for a bur-free cutting experience


CONS

  • The blade might become dull by persistent use
  • Cutting stainless steel is a little tricky with this blade

What Recent Buyers Report

Many customers purchased this product reluctantly, not having very expectations from it; however, they were in for a sweet surprise as it soon bedazzled them with its incredible performance. One thing that is noteworthy is that you need to apply the right amount of pressure so as not to inflict damage to your blade. However, once you’ve gotten the hang of it, which is fairly easy, it doesn’t cease to amaze you.

Why it Stands Out to Us

The new high-performance RZR Carbide tipped blade allows for a smooth cutting experience and is well suited to non-ferrous materials, making it unique due to its excellent performance. Furthermore, it is a reliable and durable blade that managed to make us its fan.

Who Will Use This Most

This product is for everyone who is concerned with getting the job done, so basically, everyone will find it to be a great pick. It can be used by beginners and experienced handymen alike, however, it is more suited for experienced ones as it requires you to apply the right pressure. Too much would harm the blade, while too little would make cutting difficult.

Bottom Line

In a nutshell, this is a great product and has managed to satisfy its users thoroughly. The RZR carbide-tipped blades make sure that you have a smooth and efficient cutting experience and does not leave a lot of room for complaints.

MASTEC 10-Inch 100T Carbide Tooth TCG for Aluminum Saw Blade with 5/8-Inch Arbor

PROS

  • Doesn’t grab or flick any pieces
  • Long-lasting smooth cutting and clean experience
  • Compatible with circular saws, table saws, and miter saws
  • Excellent customer service promising replacement and repair within 24 hours
  • Features Triple Chip Teeth, making it perfect for aluminum, non-ferrous materials, and Plexiglass

CONS

  • Might not work too well on materials other than aluminum

What Recent Buyers Report

Customers have been thoroughly satisfied with this product and have had an amazing time using it. It greatly reduced their working time and allowed them to explore the craftsman in them while performing different home projects. This is has resulted in it receiving high ratings and positive reviews from its users.

Why it Stands Out to Us

The excellent performance of this blade is what made us fall in love with it. Unlike many other blades, it doesn’t create a mess or sprays off bits and pieces while cutting and allows for a clean experience. This feature also adds to the safety aspect of the product, which is always a concern for us.

Who Will Use This Most

This product has been designed in a way that it can be used by all sorts of people who are looking for a blade to cut effortlessly through aluminum or other non-ferrous materials. It is fairly easy to use and can be handled by both amateurs and experienced handymen.

Bottom Line

Overall, this is a decent enough product that has spurred a positive response from the market. Its promising features and high reliability and durability make it a unique favorite. It is highly recommended by us.

Cautious Considerations to Keep in Mind

Although using a circular saw and its blade is fairly easy, when using a product like this, one should be extremely careful and proceed with utmost caution. Careless and callous behavior may result in serious injury; however, if you take proper precautions and care, then you would love experimenting and seeing your hard work materializing into something beautiful and useful. Below we have outlined some considerations that you should keep in mind.

Eye-wear and Protective Gloves

You might find that while cutting aluminum, some pieces fly off or are sprayed. This could be hazardous as any contact with eyes or skin could be extremely harmful as it is hot and could be sharp, and inhaling any aluminum dust could prove detrimental to the lungs. Moreover, an accident with it could also inflict serious injury. Therefore, we strongly advise you to wear goggles, a respirator mask, and protective gloves to protect yourself from any accidents.

Pressure

Always do your research before using a product like a Circular Saw. Many users blame the saw or the blade without realizing that the fault lies in their technique. Be sure to apply the right amount of pressure. This largely depends on the power of the saw and the sharpness of the blade; however, too much pressure could bring damage to the blade, whereas too little pressure could mean undesired results.

Conclusion

Circular saw blades are one of the most important determinants for your cutting experience. Therefore, we have compiled a list and reviews of some of the best options available on the market. We hope this proved helpful, and you make a purchase that leaves you smiling from ear to ear.

People Also Ask

This section has been designed to answer any questions that have remained unanswered till yet. These are just some of the concerns or queries we thought might have popped up in your head, and we have answered them so that you leave fully informed and satisfied.

Will Diamond Blade Cut Aluminum?

Typically, diamond-tipped blades are designed to cut through ceramics, silicon, sapphire, glasses, carbides, and other related semiconductor and optical materials. However, high concentration diamond blades can also cut metals like aluminum, although it is isn’t needed for that. Diamond blades are pricey, and aluminum can be cut efficiently with cheaper options like HSS or tungsten carbide.

Can I Use a Wood Blade to Cut Aluminum?

Wood and aluminum are different substances with different characteristics; hence, they require different cutting materials. Just like you need different circular saws for wood and aluminum, you need different blades for them too.